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Maintenance

LONG-TERM & SHUTDOWNS & TURNAROUNDS INDUSTRIAL MAINTENANCE

Remtes is a strong partner regarding complex long term , turnaround and shut-down projects as well as modifications. We are devoted to keeping your facilities functioning at top performance for the long run. We collaborate with you to create new strategies and tailored programs that are most suited to your company's needs, reducing downtime, lowering expenses, and increasing efficiency. We also provide our partners with a range of technology and cutting-edge work methods to assist maintenance projects, boost plant efficiency, and reduce safety risks.

As your long-term industrial maintenance partner, we are committed to keeping your plants running at peak performance. We work with you to develop innovative strategies and customized programs that work best for your business ' to reduce downtime, minimize costs, and increase efficiency.

 


 

OUR CAPABILITIES

Ductwork Replacements (Disassembly , cutting , bending , welding )

Re-tubing of heat exchangers, coolers and condenser

Pressure testing of heat exchangers

Pulling and inserting of heat exchanger bundles

Tank & Vessel Repair

Opening and closing heaters and replacing pipes on heaters

Boiler Maintenance and Replacements

Opening and closing of reactors

Pump & Motor Alignment

Welding, Piping, and Valve Work (Stainless steel , Alloy steel , Carbon steel)

 

HOW WE DO IT

Remtes offers a variable-cost solution that can adjust to your business needs. This flexible model guarantees your plant's access to skilled labor while keeping overhead costs manageable. The projects are carried out with a strong focus on QHSE and adherence to schedules.


 

TOOLS CONTAINER SUPPLY

Lifting tools

Welding machines

Torque wrenches

Alignment tools

Consumables

 

SCAFFOLDING SERVICES

On-site evaluation of project requirements , Material supply , Clear specification of scope and usage requirements , Engineering designs including determination of load requirements , Installation of system scaffolding to BS/EN standards , Inspection and tagging of scaffolding , Removal of scaffolding upon project completion

 

 

 

MANPOWER SUPPLY

 

DIRECT STAFF

Boilermaker

Pipefitter

Millwright fitter

Grinder

Gas Cutter

Welders

Scaffolder

 

INDIRECT STAFF

Project Managers / Engineers

Planning Engineers

Construction Engineers / Supervisors

Inspection Engineers and Supervisors

Safety Engineers / Supervisors

Pre- Commissioning and Commissioning engineers / Supervisors / Technicians

Maintenance Engineers / Technicians

 

 

FABRICATION SHOP SUPPORT

 

In Kocaeli Remtes workshop we serve as steel fabrication , pipe spool fabrication , process equipments and tank fabrication for your long term , turnaround and shut-down projects.

In addition to our augmented staffing model, we offer our partners a variety of technologies and innovative approaches to the work to support long term , turnaround and shut-down projects, increase plant efficiency, and limit safety risk.

 

SECTORS

 

MINING PLANTS

Gold Process Plants

Elution plant , CIP Production Line , CIL Processing Line , Heap Leaching Process , Flotation Production Line , Cyanidation Leaching Process

Copper Process Plants

Copper flotation, copper beneficiation, copper magnetic separation, copper ore processing, copper ore extraction, copper ore concentration, copper ore grinding, copper mining extraction, purification of copper

 

 

 

REFINERIES

 

Hydrodesulfurization Units

Mixed Gas Oil Feed Surge Drum , Mixed Gas Oil Feed Pumps , Mixed Gas Oil Feed / Stripper Bottoms Heat Exchanger' Light Gas Oil Feed Surge Drum , Light Gas Oil Feed Pumps , Light Gas Oil Feed / Stripper Bottoms Heat Exchanger , Reactor Feed / Effluent Heat Exchanger , Reactor Charge Heater , Reactors , Reactor Effluent / Recycle Gas Heat Exchanger , High Temperature Separator , Low Temperature Separator , Gas Stream Exit High Temperature Separator Recycle Gas System , Product Stripper , Wash Water Surge Drum

 

 

 

 

 

 

Crude Oil Distillation Units

Crude distillation tower , Vacuum distillation tower , Debutanizer tower,Crude oil preheater , Crude oil heater , Fuel oil stripper , Light oil sour water stripper , Crude tower reflux drum , Straight run naphtha drum , Naphtha product cooler , Steam generator , Vacuum drier , Desalter vessel , Crude tower preflash drum

 

 

 

 

 

Merox Units

Caustic Prewash Column,Merox Reactor,Caustic Settler,Sand Filter,Merox Catalyst Dissolution Pot,Water Injection Tank,Caustic Storage Tank,Hydrochloric Acid Tank,Blowdown Drum,Acetic Acid Pot,Caustic Circulation Pumps,Water Injection Pump,KO Drum Pump Out,Neutralizing Pit Pump

 

 

 

 

 

FERTILIZER PLANTS

Urea Plants

CO2 compressor , coolers , High pressure ammonia pump , Urea synthesis reactor , Synthesis column , Stripper , High pressure carbamate condenser , High pressure scrubber , Low pressure scrubber , Adsorption column , Adsorption column cooler , 1st & 2nd stage evaporator w/ separat'r , Expander separat'r , Primary condenser , High pressure ejector

 

 

 

Ammonium Nitrate Plants

'Ammonia Compressors , Neutralizer , Neutralizer Ammonia Work Tank , Neutralizer Condensate Tank , Suction Accumulator , Prill Tower , Falling Film Evaporator , Pre-drying Drum , Rotary Dryer , Oil Separator , Ammonia Receiver , Evaporator Air Heater , Air Heaters , Cooler Hydroclean Scrubber , Dryer, Feed Conveyor , Pre-Dryer Feed Conveyor , Blender , Rotex Screen , Oversize Scalping & Conveyor' Air Dehumidifier Cooler

 

 

 

CHEMICAL PLANTS

Sulphuric Acid Plants

Molten sulfur tank , Waste heat boiler , Converter , Eeconomizer , Absorbing tower , Absorbing acid cooler , Drying tower , Drying tower cooler , acid pump tank , Product cooler , Oleum tower , Oleum Pump boot , Trim cooler , Dilute pump tank , Deaerator , Acid storage tank '

 

 

 

Phosphoric Acid Plants

Phosphate Rock mills , Sulphuric Acid Diluter , Reactor , Phosphoric Acid Concentrator , Slurry Filter , Bag Filters , Phosphate Rock Conveyor , Phosphoric Acid Heat Exchanger , Swenson Graphite Heat Exchanger , Recirculation Pump , Concentration Agitators

 

 

 

 

POWER PLANTS

Combined Cycle Power Plants

Hrsg , Gas turbine , Steam turbine , Generator , Condenser , RMS , Pumps , Piping systems

 

 

 

 

 

 

With REMTES All work scopes are completed safely, on time and on budget and the customer is extremely satisfied with the quality of work performed

 

 

GALLERY

 

 
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